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Engine failure


frcabot

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Finally happened today. Was up with two first time passengers flying from KOAK to KSMO and engine failed near KBFL.  I was climbing and in the middle of adjusting the mixture and all of a sudden the engine noise changed pretty drastically, started getting bad vibrations and the EGT and CHT needles dropped to the cold peg. Made an emergency landing safely at KBFL, and engine cut out shortly before landing. Oil temps, oil pressure and fuel pressure were normal throughout and manifold pressure/RPMs were also normal.

Any idea what this sounds like? Given that I was in the middle of adjusting the mixture, and given the extreme cooling of the engine, I wonder if a fuel hose might have broken off? I'll have a mechanic look at it on Monday but wondering what the likely suspects are. Plane got a clean annual in August and compressions were good.

It's too bad because needless to say, my passengers aren't especially keen to ever go flying again.

Edit: Model is 1982 M20J

Second edit: Cause was broken valve on #3 cylinder, which damaged piston.  Now considering where to overhaul engine, which is 2100 SMOH.

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Yes, no effect. And thanks. I think it's more likely to be something like Fuel mixture given that the fuel pressure was normal. Fuel contamination is unlikely since I filled up prior to the accident flight and sumped.

Edit: Broken valve on No. 3 cylinder

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If your ignition (key entry) is still original and never changed then check its condition. Have your mechanic dismantle it slowly and look for evidence of arcing. Had a similar issue nearly 8 years ago just as you describe.  It was not conclusive, but definitely the smoking gun. Even if it is found not to be the culprit, change it anyway to the newer type.  At the time of my incident, the only country in the world to have an AD on the original ignition was New Zealand. It called for an inspection every 500 hours.  

If you have an EDM or similar then download the data.

Victor

 

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2 hours ago, Mooney in Oz said:

If your ignition (key entry) is still original and never changed then check its condition. Have your mechanic dismantle it slowly and look for evidence of arcing. Had a similar issue nearly 8 years ago just as you describe.  It was not conclusive, but definitely the smoking gun. Even if it is found not to be the culprit, change it anyway to the newer type.  At the time of my incident, the only country in the world to have an AD on the original ignition was New Zealand. It called for an inspection every 500 hours.  

If you have an EDM or similar then download the data.

Victor

 

How do you tell if you have the newer type?

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11 hours ago, frcabot said:

Finally happened today. Was up with two first time passengers flying from KOAK to KSMO and engine failed near KBFL.  I was climbing and in the middle of adjusting the mixture and all of a sudden the engine noise changed pretty drastically, started getting bad vibrations and the EGT and CHT needles dropped to the cold peg. Made an emergency landing safely at KBFL, and engine cut out shortly before landing. Oil temps, oil pressure and fuel pressure were normal throughout and manifold pressure/RPMs were also normal.

Any idea what this sounds like? Given that I was in the middle of adjusting the mixture, and given the extreme cooling of the engine, I wonder if a fuel hose might have broken off? I'll have a mechanic look at it on Monday but wondering what the likely suspects are. Plane got a clean annual in August and compressions were good.

It's too bad because needless to say, my passengers aren't especially keen to ever go flying again.

Sounds like something happened to the mixture control to me. If you were leaning, I wonder if the cable broke and it kept sliding towards lean. Let us know what is discovered. Nice job on getting down safely!

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7 hours ago, peevee said:

How do you tell if you have the newer type?

 

http://rgl.faa.gov/Regulatory_and_Guidance_Library/rgAD.nsf/AOCADSearch/C14960A415D956BD86256E520053A53E?OpenDocument

I doubt this is your problem, but here is the answer to your question.

The common ignition switch replacement is a Medeco switch. It has a large key with "Medeco" on the key head. Original ignition switch is a Bendix. It has a small key similar in size to the door key.

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1 hour ago, BillC said:

 

 

http://rgl.faa.gov/Regulatory_and_Guidance_Library/rgAD.nsf/AOCADSearch/C14960A415D956BD86256E520053A53E?OpenDocument

I doubt this is your problem, but here is the answer to your question.

The common ignition switch replacement is a Medeco switch. It has a large key with "Medeco" on the key head. Original ignition switch is a Bendix. It has a small key similar in size to the door key.

I suspect we have the old one then. Hope it isn't what caused my mag issue a few weeks ago. 

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Mechanic is taking a look today hopefully so I'll let you know. By the way, the audio is posted on liveatc, the kbfl archive Nov 7 at 2330Z. Starts about 15:45 in (the initial radio calls were on 121.5 and I had a guard nazi yell “you're on guarddddd" to me, I replied “I knowwww," lulz).  http://archive-server.liveatc.net/kbfl/KBFL-Nov-07-2015-2330Z.mp3

Basically the conditions were ideal because this happened during the day, in good visibility, at high altitude (11k feet), within 25 miles of a large airport (KBFL), and I only lost partial engine power at first so had time to react before total engine failure. Had I been flying at night over unlit, mountainous terrain, this could have ended altogether differently.  

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On 11/8/2015, 4:14:34, frcabot said:

Actually, I'm thinking maybe clogged fuel injector?

I experienced a clogged injector earlier this year, and while the engine ran rough and shook like a SOB, it continued to generate enough power to maintain altitude until it cleared, which according to the JPI, was 40 (long) seconds.

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On 11/8/2015, 3:14:34, frcabot said:

Actually, I'm thinking maybe clogged fuel injector?

If it was a clogged injector you should have only seen CHT/EGT drop on one cylinder, do you have multi probe EGT/CHT gauge?  

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