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Mooney Homecoming Rocket & Jr


RocketAviator

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Was so careful getting the Mini Me to the Homecoming..... but on the way home stopped to drop my mother-in-law off and slid my seat back to let her out and crushed the canopy .... ARG (not exactly what I said but you get the idea!).  I have ordered a replacement, not sure if it can make it here in time from Europe for next week AOPA Mooney Ambassadors display but we are going to try.  May try to make one myself if I can build a small thermoforming setup. I was so mad at myself...!!!#!$%!#@

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Lacee,

I have formed Plexiglas before using a mold made from Plaster of Paris from the original. If you can get the crushed one straightened up enough to make a mold from, I'll bet you could make one.

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Lacee,

I have formed Plexiglas before using a mold made from Plaster of Paris from the original. If you can get the crushed one straightened up enough to make a mold from, I'll bet you could make one.

Don, that was my backup plan and I hope to work on it this evening.  I did order a replacement from Europe but just in case I am going to try and make one.  My thought is that I will need to thermoform it with vacuum.

Thanks for the interest and input.  Hope your world and plane are getting along.  Did you find out what occurred with the oil in the cylinder yet? 

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Don't know about the engine yet. The A&P has some stuff ahead of me.

I don't think you have to use a vacuum thermaform. Plexiglas will "sag" pretty good with heat, and if you have built a male and female mold, you can probably squeeze it into shape, if the curvature is not too great.

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Just remember, 2 liter soft drink bottles are a readily available source of canopy material. Vacuum form it to shape, trim, mask and paint. It may not be "like new," but should not require a damage history disclosure in the future. My RC trainer windshield broke on a hard landing [as did the balsa support at the corner], but its replacement lasted years and years.

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Just remember, 2 liter soft drink bottles are a readily available source of canopy material. Vacuum form it to shape, trim, mask and paint. It may not be "like new," but should not require a damage history disclosure in the future. My RC trainer windshield broke on a hard landing [as did the balsa support at the corner], but its replacement lasted years and years.

Great idea Hank, I will try it.  I also plan to try both acrylic and polycarbonate sheeting as well.  The PET that soda bottles are made of is something I had not thought of.   I made a plaster mold of the broken canopy last night, had one area seperate but I think I can correct it.  I have ordered a couple  replacements but not sure if they will make it in time and I wanted a mold in case I needed to make a replacement and could not get one in the future.

Thanks for the interest and great idea, will keep you posted.

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