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Posted (edited)
15 hours ago, 201Steve said:

How does one determine the existence of an inclusion? Just curious

It will be immediately apparent upon visual inspection, usually. Never say always. I think rarely a scanning electron microscope is needed to see the beach marks, but that’s above my pay grade.

Classic fatigue leaves witness marks called beach marks and they radiate from where the crack started. Not sure why they are called beach marks, maybe because they look like wave marks on a beach, maybe?

https://www.quadco.engineering/en/know-how/material-fatigue-how-can-it-be-recognized.htm

You find an inclusion prior to failure by NDT, often either eddy current or x-ray if we are talking aluminum, other methods for composites and magnetic steel although eddy current works fine for steels like 4130 etc.

Edited by A64Pilot
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