rbs4159 Posted September 9, 2012 Report Posted September 9, 2012 My A&P and I are going crazy trying to eliminate oil leaks on my '68 C model. So far they've repaired a couple of cracked fittings on the rocker drains, re-sealed the oil cooler lines, replaced a gasket on the vacuum pump, sealed a couple of crankcase through bolts and replaced the crankshaft seal - twice! (the wrong spring was put in the first time) and 3 years ago the oil pressure regulator was removed to replace a cross-threaded crush gasket. The leak, oir leaks, seem to come from the front part of the engine. It's better now and the leaks are smaller, but every time I fly it, there's still a drop on the rear of the starter and the front oil pan bolts, and a small pool of oil in the bottom cowl. Anyone have any suggestions for leak sources that we might be overlooking? On another subject, I had to replace a Kelley Aerospace lightweight starter after only 3 years and about 300 hours. Anyone else have this experience? Thanks for any input Quote
MooneyMitch Posted September 9, 2012 Report Posted September 9, 2012 Just some more thoughts for you. Do check proper torque of all crankcase through bolts. Then seal along the crankcase seam, top and bottom. I believe some have used The Right Stuff from Permatex . Check intake gaskets too. Cylinder oil return lines/fittings, both ends. Use Neoprene valve cover gaskets. Also, clean entire engine compartment with mineral spirits, rinse with water. After all is dry and clean, run the engine for a few minutes. Then look for tell tale signs of the leak Quote
TonyPynes Posted September 9, 2012 Report Posted September 9, 2012 Beyond the usual suspects of crankcase seal, prop seal, and loose bolts check the seam at the lower front of crankcase as it is prone to leaks. Quote
Sabremech Posted September 9, 2012 Report Posted September 9, 2012 Your A&P probably knows of this old trick, but clean the engine then run it for a short period of time. Use a black light to look for the source of the oil leaks. The oil will glow under the black light. This may help you find the nagging leak. Quote
kerry Posted September 10, 2012 Report Posted September 10, 2012 I 2nd the mineral spirits idea. I apply it with an air compressor. I found my leak within seconds of starting my engine. Quote
gwcolwell Posted September 10, 2012 Report Posted September 10, 2012 Similar issues. M20F Exec. In real life I (and my brother) own/operate a medium/heavy truck franchise. I run the shop. We use an oil dye (cummins part # 3376891).. This dye is very concentrated and appears bright yellow under a black light. Small bottle normally treats 10 gallons of oil. I use the whole bottle in my Mooney and have successfully identified multiple leak areas successfully. Have addressed most with the exception of the one between the crankcase halves. Quote
DaV8or Posted September 10, 2012 Report Posted September 10, 2012 Check intake gaskets too. Which intake gaskets? Why would the intake have anything to do with engine oil? Does it leak down through the valve guides? Just wondering because I now have oil on my intake manifold bolts and can't figure out where it's coming from. Is there any way to prevent this engine from beating itself to death? I bought a plane to go flying, but I'm finding it's more about fixing. Quote
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