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Hartzell Prop Hub AD


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My prop is at the point of needing some work, blades are leaking grease at the hub.  This is an ECI hub, ad required every hundred hours.  I has been suggested that I overhaul the prop and get the oil filled hub conversion completed.  $3700.00.   My blades were replaced at the last overhaul, in 1990 and 1550 hours ago.   My plane is a 69F

Have you had any problems with your converted prop?

Any other suggestions?

Thanks Ron

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I just asked my prop shop about the conversion and they said that while they did several when the option came out, they no longer recommend the oil conversion. We just had the prop on our 67F overhauled this week.  ECI's run $125.  Economically it makes most sense to OH and continue the ECI.

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I just had my eci yesterday. Sensenich in Gainesville, GA.  Prop shop said cracks are rare but they've seen two.  I got a chance to look at the hub.  It had a very obvious crack that could be easily seen. 

For such a rare event, why not just continue with the eci hub?  $125 vs thousands...  

I've attached a pic of our hub. 

Jason

IMG_6655.JPG

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I had my prop overhauled and replaced the hub at my first annual a couple of years ago.  The total cost was around $5,000 and the hub was about 1/2 the cost.  There was not anywhere local to do the eci and I figured if I had to fly an hour or so, schedule and pay for the eci every hundred hours it was worth the $2k-2.5K for the hub.  If I had someone local to do the eci that would be different.  I figured it was worth a few hundred a year not to have to mess with it or worry about it.

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1 hour ago, Htwjr said:

... The total cost was around $5,000 and the hub was about 1/2 the cost....

As I recall, Hartzell had an unbeatable deal on a replacement hub when the AD first came out.  I'm not sure why not everyone jumped on it then.  It pinched me at the time, but I'm glad I did it.

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38 minutes ago, Mooneymite said:

As I recall, Hartzell had an unbeatable deal on a replacement hub when the AD first came out.  I'm not sure why not everyone jumped on it then.  It pinched me at the time, but I'm glad I did it.

They did. I think it was around 2006 when they had the special deal. I took advantage of it as well.

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I took the Hartzell deal.  I'm pretty sure it was 2007 when I had the work done.  The hub was half price.  I even had Hartzell do the overhaul at their factory facility in Piqua.

My situation was the same as @Htwjr.  I had no qualified shop on the field so I had to take a day off work and fly to the nearest prop shop every 100hrs.  There also wasn't anyone in the area offering an ECI for $125.  Between the ECI fee, fuel cost, and my time it was easily over $500 each time.

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3 hours ago, N803RM said:

I need to do a prop reseal at a minimum.  I was just thinking to complete the red oil portion of the AD and not need the eci checks every 100 hours.  The prop would be apart already.

Ron

Talk to your prop shop. Randy at East Coast Propeller is of the opinion that the red oil mod creates more potential problems than it solves. You're currently having a challenge keeping grease in a hub that was designed to hold grease; how well do you think it will hold light weight oil?  $125 every year or so to not have to fix something that was never broken is a rounding error in an annual aviation budget.

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Shadrack    I have talked to 2 shops, both say that my prop leaks are the 26 year old seals.  Both are recommending the oil filled prop, or if I can find a newer hub.   Yes, eci inspections are about a $100.00.  It is still about an hours flying time each way, but a nice restaurant to enjoy while the inspection is being made.

Ron

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On 10/25/2016 at 6:28 PM, N803RM said:

Shadrack    I have talked to 2 shops, both say that my prop leaks are the 26 year old seals.  Both are recommending the oil filled prop, or if I can find a newer hub.   Yes, eci inspections are about a $100.00.  It is still about an hours flying time each way, but a nice restaurant to enjoy while the inspection is being made.

Ron

Ron, there is no doubt that seals get brittle and herniate with age. My point was that they will be grease tight longer than they will be oil tight.  I am simple relaying what I was told by my prop guy. $3700 just does not make sense to me economically, but then my NDT guy will drive to my hangar to perform the ECI.

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I prefer the old type hub for a different reason.  Those old hubs were built like a truck.  They would overhaul after a prop strike again and again.  The new B hub has a thin shelf inside and very very seldom is it possible to overhaul after a strike. I just had a Comanche prop with minor nicks on one blade while the other blade was still nice.  tt on the entire prop was 68 hours.  Western Propeller just disassembled it and found the shelf cracked.  The best is an A hub as it does not require inspection and still has the heavy interior. I believe there is a hidden agenda in the woodpile at Hartzell.  Jerry P

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I was in the same position last year.  After much discussion with the prop shop, who didn't recommend the oil-filled option, I bought a new hub with no AD.  It cost $3500, plus labor to fit it.  

If I was still living in the US, I would have kept the old hub and done the ECI regularly - but over here in Europe that was too much hassle, as there are so few prop shops that can do it.

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Yes it was Discovered via Eddy Current.

It was not visable to the eye till we took the prop apart because of the indications being picked up.

Our level 3 doing the inspection is the kind of guy that will check the whole hub, not just what's spoke of in the AD.

Once the hub bolts were removed, an hub halfs seperated, did it show itself.

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On 10/26/2016 at 0:23 PM, acpartswhse said:

I prefer the old type hub for a different reason.  Those old hubs were built like a truck.  They would overhaul after a prop strike again and again.  The new B hub has a thin shelf inside and very very seldom is it possible to overhaul after a strike. I just had a Comanche prop with minor nicks on one blade while the other blade was still nice.  tt on the entire prop was 68 hours.  Western Propeller just disassembled it and found the shelf cracked.  The best is an A hub as it does not require inspection and still has the heavy interior. I believe there is a hidden agenda in the woodpile at Hartzell.  Jerry P

For whatever its worth, it's no longer legal to use a Hub that has had a prop strike that renders a blade unusable. This is in Harzell's current guidance to their prop shops. I do believe it's a money making proposition for them, but there it is. I had two of them that were in pretty hard strikes (B hubs) that were otherwise completely fine (the prop shop verified that there was nothing wrong, other than the strike.)

 

I don't think the blade shelf on the B hub is less robust than the straight hub, in fact, if you look at the cutaway of the B hub in the picture above, it's quite robust. The lack of ability to reuse is simply a factor of Harzell's overhaul guidance.

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2 hours ago, macosxuser said:

For whatever its worth, it's no longer legal to use a Hub that has had a prop strike that renders a blade unusable. This is in Harzell's current guidance to their prop shops. I do believe it's a money making proposition for them, but there it is. I had two of them that were in pretty hard strikes (B hubs) that were otherwise completely fine (the prop shop verified that there was nothing wrong, other than the strike.)

 

I don't think the blade shelf on the B hub is less robust than the straight hub, in fact, if you look at the cutaway of the B hub in the picture above, it's quite robust. The lack of ability to reuse is simply a factor of Harzell's overhaul guidance.

It may just be that their lawyers have driven a policy of no reuse after a prop strike.  

It also seems to be common policy for some prop shops to issue a new log book at overhaul.  This policy removes all previous history on the propeller, so if there was a previous prop strike, the history is lost.

Clarence

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HELP!!! I have searched high and low for the AD that says  the old hubs cannot be reused after a prop strike.  I can understand that Hartzell would want to retire them and sell a B hub but they were certified by the FAA and a service bulletin can't eliminate them unless used as part 121.  Owners such as you and I are not affected by SBs unless mandatory SB I believe.  Correct me if I am wrong.  Of course aerobatic aircraft are in a world of their own. 

And if you will check with a few prop shops you will find the B hub is more fragile.  The great lady at western propeller has one down now and she is very helpful. 

 

Jerry Pressley

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