Mooney M20G 180hp.
Oil Temp 215 - 230 degrees
CHTs 303, 330, 380, 360
EGTs 1250, 1330, 1410, 1370
Powerflow exhaust
Guppy mouth closure
So last August 2023, I started to burn more oil in cylinders 2 & 4 so I decided to hone the cylinders and put new rings and pistons in (the A&P did it). I went through the break-in process and everything seemed normal. I ran the engine rich and kept the CHTs and EGTs as low as I could get them. I have about 40 hours on the new rings and pistons and oil consumption stabilized. However, now at around 60 hours I have started to burn a lot of oil (about 1.5 Qt in about 3 hours) and getting worse. Ugg!
So I thought maybe I glazed the cylinders. So I had the A&P check it out. Before they did anything they took a compression test on 2 & 4, both were 72/80. When they pulled the bottom plugs #2 looked okay, but #4 plug was oil soaked and there was oil pooled in the cylinder.
Another complaint I had, was that it seemed my oil temperature was running hot. This used to be a cool running engine. I replaced the oil cooler with a new high efficiency, which helped some but still running hotter than I would like. Now my oil temp is around 215 to 230 degrees in level flight (more towards the 225 range at 8000ft). I thought about replacing the vernatherm...
What concerns me the most is the condition pistons after 60 hours. Notice in the pictures there are scraps on the piston walls and one looks like it got too hot. The cylinder walls look good with no scaring. I am wondering how this could happen? and how to prevent it from happening again?
I thought I would solicit thoughts from the collective group.
Thanks
Neal