Hello Mooney Brain Trust, I encountered an interesting propeller control issue last week and wanted to gather input and hopefully get a better understanding of what might be going on and what to do about it. I have a 1964 Mooney M20E, I’ve reviewed many other governor related posts and the issues there don’t seem to be quite the same.
Initial problem: on climbout, I reduced power to 25”/2500rpm, pitched for Vy as normal. I noticed that my RPM started to increase back to 2700rpm, at which point I screwed out the prop control farther than I normally do to hold the RPM at 2500. After that, the rpm did not increase again.
My observations based on phases of flight:
Engine start and taxi – no change from normal
Run-up – no change from normal including the prop check x3
Takeoff roll – no change from normal. I check full power ~2700 rpm every time.
Climbout – rpm increases over 2-3 seconds back up to 2700, I pull the prop control out farther and the rpm remains at 2500.
Cruise, approach, landing – no change from normal. Propellor behaves normally when power reduced to bring rpm below governor control. Propellor maintains 2500 with no hunting in cruise.
Hypotheses:
Tachometer incorrect reading: Likely false, my engine power indication was normal during initial power application. I also performed a test in cruise: slowly increase prop to full, reading was still ~2700 rpm.
Propeller control cable slipped: Possible. After that flight, I inspected the cable mount and governor attachment point for defects and had someone work the control in and out. No slipping, looseness, or other issues observed. I did however notice the following behavior on my in-flight test: When I slowly increased the prop to full forward, it would momentarily behave as it did before, before slowly slipping up to 2700 rpm again, requiring me to pull the control out farther as described before. I did also observe that I was no longer able to push the control in quite as far as normal, about ¼ inch.
Oil shortage or contamination: Possible, but I did change the oil then fly 1 lap in the pattern, behavior remained.
Now I suspect the governor, but I do not know enough about potential governor failure modes to know how they could present in flight. I always thought of governor failures as sudden loss of governor function. I’m also wondering what the community thinks about safety of flight given this issue. I am due for annual in July-August timing and would love to not have to keep it down until then, but if this could be a serious issue then of course, not worth the risk. Checking through the logs, the governor was last overhauled in February 1998 (I always thought it was later than that) but only about 400 hours of flight time (plane didn’t fly much before I bought it. I’ve put about 80 hours/year on it for the past 2.5 years I’ve owned it). Thank you in advance for any advice!