Hoping some of you can help me diagnose an issue I experienced this morning.
Airplane came out of annual 4 weeks ago with the #3 cylinder overhauled after the discovery of a worn exhaust valve guide. Cylinder walls honed, new piston rings, sump full of mineral oil for the break in.
I put 5 hours of >75% power flying on it over two weeks. During the last flight the CHTs had seemed to settle down a lot, so I’m hoping the rings on #3 set okay. Immediately after this, airplane was down for 2 weeks for ADS-B install.
Picked up the airplane this morning and did an engine run on the ground. Start up was normal, but once idling at 1000 RPM the cowl was shaking violently and the engine running extremely rough. Increasing RPM to above 1300 made the engine run smoothly again. A mag check at 1700 showed some roughness, so I did a quick burnout and then got a clean mag check.
I’m suspecting morning sickness, so I idle at 1500 for a bit waiting for the oil temp to get in the green, then do a few full-power run ups. Once oil temp and CHT are both solidly in the middle of the green, I reduce rpm back through 1300 and the cowl shaking starts again, just as bad as before. Reducing power to idle, and the engine quits!
Never experienced anything like this in the last four years of owning this airplane. And I’m the typical guy with no engine monitor so I don’t have any empirical data to share. Thoughts as to what this could be?
Summary:
5 hours into a cylinder break-in with no abnormal observations
Running the engine after two weeks of no activity, wet outside and temperature colder than normal but not too cold (38F)
Extremely rough running below 1300 RPM, even with oil temp and CHTs solidly in the green, and dies at idle, neither of which have ever happened before
Everything sounds and feels normal above 1300 RPM