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Removing aileron linkage


RobertGary1

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I'm going to replace the forward rod end on my aileron final linkage. Is it fair to assume that removing the pivot bolt on the bell crank will allow enough movement that you can actually access the rod end? I've only ever actually seen it via inspection camera or mirror since its behind the crank.

 

-Robert

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Edited by RobertGary1
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Is that the rod from the bell crank to the aileron? If so take the bolts out at both ends and remove the rod. If it is the long red from the center, remove the center link, the one with the gussets so you can slide the rod back and work in it.

FWIW

Replacing that rod end won't fix anything, but if it makes you feel better go for it. 

  • Haha 1
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4 hours ago, RobertGary1 said:

Can’t really access or see the bolts with the bell crank installed. Hopefully removing the bell crank pivot will provide some access. 

-Robert

I took the rod out a few times to paint them. I don't remember exactly what I did, but I don't think I had to remove the bell crank. I do remember that it was a PITA.

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When I’ve changed the rod end bearing, I unscrew the main aileron push rod from the rod end, take the bolt out of the aileron rod end bearing, then unscrew the push rod from the rod end bearing, then remove the bellcrank axle bolt and remove the bellcrank.

Changing the rod end bearings in the wing is a royal pain.  It can be done but it takes much longer.

Clarence

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On 4/13/2018 at 6:50 PM, M20Doc said:

When I’ve changed the rod end bearing, I unscrew the main aileron push rod from the rod end, take the bolt out of the aileron rod end bearing, then unscrew the push rod from the rod end bearing, then remove the bellcrank axle bolt and remove the bellcrank.

Changing the rod end bearings in the wing is a royal pain.  It can be done but it takes much longer.

Clarence

Thanks Clarence. To confirm are you saying you disconnect the main linkage rod end in the belly?

 

-Robert

 

Edited by RobertGary1
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7 hours ago, RobertGary1 said:

Thanks Clarence. To confirm are you saying you disconnect the main linkage rod end in the belly?

 

-Robert

 

Robert,

Yes, I remove the bolt at the inner end of the main push rod then turn it off of the rod end bearing at the bellcrank. Keep track of the number of turns for reassembly later.

Clarence

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  • 1 year later...

Just did his job. Replaced both rod ends at the bell crank and the bushing the bell crank pivets on. Much easier than I feared. Disconnected the aileron in the belly and at the aileron. Then when you remove the pivot bolt for the bell crank you can move things around enough to access all. Simple box end on back and socket on front worked for the pivot and both rod ends. Replaced all nuts bolts while there in case some slop was from them. 

 

-Robert 

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2 hours ago, RobertGary1 said:

Just did his job. Replaced both rod ends at the bell crank and the bushing the bell crank pivets on. Much easier than I feared. Disconnected the aileron in the belly and at the aileron. Then when you remove the pivot bolt for the bell crank you can move things around enough to access all. Simple box end on back and socket on front worked for the pivot and both rod ends. Replaced all nuts bolts while there in case some slop was from them. 

 

-Robert 

Glad you got it done, but I hope it didn’t take since April 2018 when you posted??

Clarence

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31 minutes ago, M20Doc said:

Glad you got it done, but I hope it didn’t take since April 2018 when you posted??

Clarence

Ha. I forgot about it. IA called it out last year and I was going to order that hardware and do it and forgot until I took everything apart to prep for annual this year. Fortunately lasar had the bushing in stock and ships quick. Ordered online. I’m liking their new website. 

-Robert

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The bellcrank bearings have an axle on which they turn, sometimes the shim washers on the top and bottom go missing, adding some additional play in the system.

Check for vertical play on the bellcrank.

Clarence

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20 minutes ago, M20Doc said:

The bellcrank bearings have an axle on which they turn, sometimes the shim washers on the top and bottom go missing, adding some additional play in the system.

Check for vertical play on the bellcrank.

Clarence

I can’t imagine that this is a a part that is removed very often. If you’ve seen a few of them it makes me think that some aircraft never had the shim washers installed at the factory. 

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2 hours ago, M20Doc said:

The bellcrank bearings have an axle on which they turn, sometimes the shim washers on the top and bottom go missing, adding some additional play in the system.

Check for vertical play on the bellcrank.

Clarence

Actually both sides have vertical play but I wasn’t concerned with that. The left has a bit of side to side play, much better now but still noticeable. I guess when I had the bell crank out I didn’t look close enough but you’re saying that the bushing ride on proper bearings in the bell crank? If they’ve worn out you’d have to replace the crank. 

 

-Robert

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14 minutes ago, RobertGary1 said:

Actually both sides have vertical play but I wasn’t concerned with that. The left has a bit of side to side play, much better now but still noticeable. I guess when I had the bell crank out I didn’t look close enough but you’re saying that the bushing ride on proper bearings in the bell crank? If they’ve worn out you’d have to replace the crank. 

 

-Robert

I’ve never had to replace the bearing, I’ve had to slip a thin AN washer over the bushing between the bellcrank and the mounting brackets in the wing.

Clarence

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