On my M20E I'm having problems with the engine wanting to die when it has warmed up. The engine fires right up when cold and idles well, it is only after flying when I have the wanting to die problem. While reducing power for landing there is a lot of back firing and, once one the ground, I need to keep the RPMs above 1400 or the engine WILL die. I don't have a JPI monitor so I can't provide good engine data, this is going to be the first pieces of new avionics I install. I do, however, have an EGT monitor for each cylinder. To trouble shoot I took the plane up to 4000 feet while staying within landing distance of the airport and I cycled through the EGTs at various different power settings. I was thinking an induction leak which should give a higher EGT reading on the cylinder(s) that would have a leak. At all power settings the EGT was consistent across all of the cylinders with the exception of #2 which, was lower by around 200 degrees. At the lower power settings the readings were a bit closer but, #2 was always colder then the other three. Even on the ground after landing they were all close with the exception of #2 being a little colder. I have had all of the intake runner gaskets and O-rings replaced and still have the problem. When the #2 runner was removed the O-ring was split in two with one half laying inside the sump. I thought this was the smoking gun and my mechanic replaced it but the problem still exists. One thing of note is two of the intake runners have a different O-ring configuration than the other two; two are big thick O-rings and two have a much smaller cross section diameter, I read on this forum that can be typical? One thing I did noticed was the bores in the sump for the O-rings, while they are all smooth, they are not straight (if that makes sense). When I run my finger through the bore I can feel some waviness in the bore. my thought is maybe with the thermal expansion the intake runner moves to a position where the O-ring no longer creates a good seal and after the engine cools off it seals again? Any thoughts on where else there might be an induction leak or any thoughts on possible other culprits?
Thanks!
Scott