I have a M20F with an A3B6 engine. The left mag is a conventional Slick mag and the right mag is an electroair electronic ignition system. Flying at 4500 msl with 21 inches of manifold pressure at about 30 degrees lean of peak, if I turn off the electroair system and run only on the left mag, the egt's for all cylinders stabilize fairly even at over 1400 and the engine runs fairly well. If I switch to the electroair mag and turn off the left Slick mag, cylinders 1,2 and 4 stabilize at an egt over 1400 but cylinder 3 drops off and egt goes down to under 400. Engine runs rough. If I enrich the mixture about 1 to 2 turns, number 3 will come alive and the egt will stabilize at over 1400 which is consistent with the other cylinders. Engine then runs smooth. When I start the process, fuel flow is about 6.7 gph. The fuel flow at which the number 3 comes back alive is about 7.5 gph. The plane has gami injectors and the fuel flow is fairly well balanced. I have a JPI 830 engine monitor and am in normalize mode. Checked the resistance in all spark plugs and they all were within specs with readings between 650 and 725. I just installed new spark plug wires for the electroair side of the ignition system and the resistance for all plug wires is within the manufactures specifications. I tried a different spark plug in number 3 and results were the same. Number 3 is my leanest running cylinder. The electroair plugs are in the lower plug hole. Recent compression test on this cylinder was 78 over 80. We looked for an intake leak in number 3 cylinder and were not able to locate any leaks. This problem does not show up during a runup mag check while on the ground. Engine has about 900 hours on it and runs great.
My mechanic is not sure why this is happening but does not seem to think it is a problem. I talked to the electroair tech and he thought it may be caused by the fact that the cylinder is running very lean and there is not enough fuel in the cylinder to be ignited consistently by the lower plug. Once mixture becomes a bit richer, lower plug can ignite it. Upper plug is located closer to the injector where fuel mixture may be slightly richer which enables it to be more readily ignited by the upper plug. He also indicated it may be related to the duration of the spark being different for the electroair system and the fact that turbulence in the cylinder may kind of blow out the spark. Not sure I agree with the blowing out the spark theory.
My feeling is this cylinder is running so lean that it is just able to fire on the upper plug but not the lower. I also wonder if the the electroair coil for number 3 is weak which results in a weaker spark that is unable to ignite a very lean mixture. New coil pack is $510 and I do not want to jump into buying one. Planing on flying it for awhile and watching it.
Any thoughts on this would be appreciated.
Thanks, Jeff